Welcome to TERRA SYSTEM. TERRA SYSTEM is at the forefront of sustainable development movement.TERRA-3000 is our flagship soil stabiliser.Explore the TERRA-3000 story below.

TERRA-3000

© Terra System Pty Ltd 2021. All rights reserved.

Re-thinking Clay

Clay - The ProblemThe presence of clay is viewed by pavement designers as a risk to be mitigated. Pavements constructed on expansive clay sub-grades, universally suffer from clay soil heave (which is the expansion of clays due to the ingress of water). Commonly, pavement designers address this risk with a range of techniques such as lime or cement stabilisation, sub-grade pre-wetting, the use of membranes to prevent moisture migration within the sub-grade, and additional drainage.

Clay - The SolutionTERRA-3000 transforms clay into a high-performing asset.TERRA-3000 permanently and irreversibly breaks down the capillary action of water within cohesive fines during treatment.As a consequence, treated soil particles more closely associate during compaction.

Clay - The ResultThe treated layer is no longer prone to the problems associated with the ingress of water.Pavement strength is markedly improved.

© Terra System Pty Ltd 2021. All rights reserved.

Introduction

TERRA-3000® is TERRA SYSTEM’s flagship soil stabiliser.TERRA SYSTEM is the sustainable development company at the heart of the Thin Pavement Movement™.The Thin Pavement Movement™ proclaims that a single high performing base-grade can replace the multi-layered (sub-grade, sub-base, and base layers) found in traditional pavement design.TERRA-3000® facilitates the creation of a base-grade from in-situ materials at a lesser depth, delivering better performance at lower cost, than traditional pavement design.

TERRA-3000® improves the mechanical and hydraulic performance of treated soils.TERRA-3000® is a liquid concentrate that is diluted with water during treatment.TERRA-3000® permanently and irreversibly improves the performance of treated soils.

© Terra System Pty Ltd 2021. All rights reserved.

Applications

TERRA-3000 is suitable for a myriad of stabilisation tasks including:PAVEMENT CONSTRUCTION (ROAD, RAIL, AIRPORT).
PAVEMENT MAINTENANCE INCLUDING HEAVY PATCHING.
END-OF-LIFE PAVEMENT RECYCLING.
SUSTAINABLE ALTERNATIVE TO AGGREGATE RE-SHEETING.
EROSION CONTROL.
DAMS.
HIGH AVAILABILITY / DISASTER RECOVERY / ON DEMAND INFRASTRUCTURE – ROADS, HARDSTANDS, AIRSTRIPS.
HARDSTANDS.
DEFENCE.
LAND DEVELOPMENT / REMEDIATION / CONTAMINANT CONTROL.

© Terra System Pty Ltd 2021. All rights reserved.

THE SCIENCE

Soil colloids are the most active constituent of soil and determine the physical and chemical properties of the soil. They are very small particles which are one-thousandth of a millimetre (0.0001 mm) in size.
TERRA-3000® is a chemical product (nanotechnology) that acts as a catalyst to permanently alter the properties of soil colloids.
TERRA-3000® produces an electro-physical reaction (ion exchange) in cohesive fines (clays, and silts) during treatment.
The ion exchange reduces the surface tension of water in soil colloids, so that the barrier film surrounding colloids is dispersed. As a result, the capillary action of the treated soil particles is effectively broken down.

As a consequence, treated soil particles more closely associate during compaction.TERRA-3000® is not a binding agent nor binder, however, treatment enhances the natural agglomeration of fines under compaction. TERRA-3000® produces flexible unbound pavements.
TERRA-3000® is a liquid concentrate that is diluted with water during treatment. In concentrate form it has a milky brown colour.
TERRA-3000® contains chemically engineered amine compounds and has mild ammonia odour during application.

When applied as directed to suitable candidate materials, TERRA-3000 increases the strength and density of stabilised soils and prevents the ingress of water.

© Terra System Pty Ltd 2021. All rights reserved.

TREATMENT

Pavement construction with TERRA-3000 typically involves the application of TERRA-3000, mixing, shaping and compaction (stabilisation) of a single layer of suitable candidate material.Treatment is as simple as RIP, MIX, SHAPE and ROLL...TERRA-3000® is a liquid concentrate that is diluted with water during treatment.
The dilution rate is determined by:
• NMC: The natural moisture content of the candidate material.
• OMC: The optimal moisture content for compaction of the candidate material.
• Standard Dilution Rate of TERRA-3000 is 1:20 (assuming candidate material has reached OMC).
The dilution rate for your project will be detailed in your treatment plan.TERRA-3000 is typically applied from a water cart or injected by a mechanical stabiliser.

© Terra System Pty Ltd 2021. All rights reserved.

Equipment

Pavement construction with TERRA-3000 uses typical civil construction equipment.The following table documents recommended equipment:

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Performance

SINGLE TREATMENT.
PERMANENT.
HIGH STRENGTH FLEXIBLE UNBOUND PAVEMENT.
WATER RESISTANT.
INCREASED LOAD BEARING CAPACITY.
CLIMATE (FLOOD) RESILIENT.
IMMEDIATE PERFORMANCE FEEDBACK AND CONTROL.
INCREASED PERFORMANCE UNDER TRAFFIC / LOAD.
MINIMAL DAMAGE MODEL:
• No damage from the ingress of water due to effective loss of capillary action in treated pavement layer.
• Damage restricted to mechanical load and surface abrasion only.
• Optional and minimal wearing course to protect from mechanical load and surface abrasion.

© Terra System Pty Ltd 2021. All rights reserved.

SAVINGS

USE / REUSE OF IN-SITU MATERIALS.
REDUCED AGGREGATE DEMAND.
REDUCED TRANSPORT MOVEMENTS.
LOW MAINTENANCE / MAINTENANCE FREE.
EXTENDS PAVEMENT DESIGN LIFE.
TIME SAVING CONSTRUCTION/TREATMENT METHODOLOGY.
NO-CURING TIME.
NO SPECIALIST EQUIPMENT.

Cost FactorOutcome
MATERIALS IMPORTED TO SITEUP TO 90% REDUCTION
CONSTRUCTION TIMEUP TO 60% REDUCTION
REACTIVE MAINTENANCEUP TO 95% REDUCTION
CARBON AVOIDANCEUP TO 95% REDUCTION

© Terra System Pty Ltd 2021. All rights reserved.

SAFETY

SAFE TO USE.Please adhere to the instructions contained in the SDS (Safety Data Sheet) and product labelling.The Safety Data Sheet is available here.For easy handling TERRA-3000 ships in 1 litre (bottles), 25 litre (containers) and 1,000 litre (intermediate bulk containers or IBC).TERRA-3000 is water soluble.

© Terra System Pty Ltd 2021. All rights reserved.

ENVIRONMENT & SUSTAINABILITY

METHOD OF CARBON AVOIDANCE.
CARBON NEUTRAL.
CHEMICAL CATALYST.
NO RESIDUAL / NON-LEACHING.
WATER SOLUBLE.
ENVIRONMENTALLY SAFE.
NO WASTE - 10 YEAR SHELF LIFE.
SUSTAINABLE CONSTRUCTION METHODOLOGY.
LIME FREE, CEMENT FREE, AIRBOURNE PARTICULATE FREE.

© Terra System Pty Ltd 2021. All rights reserved.

Suitability

TERRA-3000® requires the presence of cohesive clay and silt fines to improve the mechanical and hydraulic performance of soil.
Whilst the majority of soil profiles commonly found in Australia are suitable for treatment with TERRA-3000, any discussion starts with our recommendations for optimal performance:
Model Particle Distribution
1. Even particle distribution range between (particle size 0.002 mm and 37.5mm).
Larger Particles
2. Larger fractions (> 50 mm) to be crushed prior to treatment.
We assist customers to determine the suitability of TERRA-3000, and support customers to commission materials testing to satisfy themselves that TERRA-3000 is suitable for each project.
A sound starting point, is to perform Particle Size Distribution/s and Hydrometer Test/s. The hydrometer test/s quantify the clay and silt fractions within the candidate materials.
TERRA-3000® is suitable and safe to use in environmentally sensitive areas such as rivers and lakes.

© Terra System Pty Ltd 2021. All rights reserved.

Pavement Design

The use of TERRA-3000 to improve the mechanical and hydraulic performance of in-situ soils has a profound impact on traditional pavement design. The infographic demonstrates the reductions in pavement depth and thickness in wearing course made possible by stabilisation of in-situ soils using TERRA-3000.

© Terra System Pty Ltd 2021. All rights reserved.

More Pavement Design

The premise of lessening pavement depth whilst maintaining performance applies universally to lightly trafficked through to heavily trafficked pavements. The infographic below is based on a model of pavement depth at equivalent standard axles courtesy of Austroads Ltd.

© Terra System Pty Ltd 2021. All rights reserved.

Test Results

TERRA-3000 is subject to rigorous laboratory and in-situ performance testing on a daily basis. TERRA SYSTEM recommends in-situ testing during treatment to ensure outcomes are compliant with pavement design goals.It is the role of TERRA-SYSTEM and our Accredited Solution Partners to assist customers to decide for themselves whether TERRA-3000 is suitable for their project by supporting customers during materials and in-situ testing (pre, during and post-project).Our performance results are largely driven by the suitability of the candidate materials to be treated.

Performance is predictable based on our analysis of particle size distribution and hydrometer test results (to determine the clay/silt fraction of the candidate material).We provide guidelines in respect of the materials suitable for treatment with our products and offer customers assistance in satisfying themselves that the products are fit for purpose.Our willingness to submit our products to testing (in-situ and laboratory) day-in , day-out is what sets us apart from other proprietary solution providers.TERRA-SYSTEM and our Accredited Solution Partners train civil construction crews in the application of our products and construction methodologies.

© Terra System Pty Ltd 2021. All rights reserved.

Terra Track

TERRA-TRACK™ is our propriety platform for continuous soil stabilisation and pavement construction. By design it has the fastest stabilisation throughput in the industry and facilitates an opportunity to save time and money in large infrastructure projects.TERRA-TRACK combines the world's most powerful saddle back tractor with integrated liquid injection (water and TERRA-3000®) and an industry leading stabiliser (combined asphalt shredding / milling and rock crushing).TERRA-TRACK is a fully integrated solution for applying TERRA-3000®. TERRA-TRACK™ delivers precise dosing and injection and grain size control during mixing and treatment with TERRA-3000® allowing process uniformity for optimal results.TERRA-TRACK is a multi-vendor solution from CLAAS (tractor) and FAE (stabiliser), with integrated water tanks supplied locally from TTI.

© Terra System Pty Ltd 2021. All rights reserved.

Terra System

ABOUT US:Terra System Pty Ltd, known locally to our customers as Terra System Australia (TSA) provides
holistic solutions for managing sustainable global development.
We manufacture world class
products grounded in science and ensure successful projects with proven and repeatable methodologies.
Terra System has a global heritage of innovation and customer success spanning three decades.

OUR MISSION:We empower governments, local communities and individuals to build, maintain and own
sustainable and resilient infrastructures, whilst caring for our precious soils, water and air.

© Terra System Pty Ltd 2021. All rights reserved.

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